Coaters
Coaters
Our coating systems deliver flexible, high-quality solutions, from the 3-in-1 ComboCoater (flat-bed and drum breader in one machine for predust, batter, and breadcrumb applications) to complete batter mix systems and applicator conveyors for the perfect French Fry and specialty potato products. We accommodate a variety of coating blends — from fine to coarse, with adjustable batter viscosity — ensuring uniform, consistent coverage and the perfect coating for every product type.
ComboCoater
The FPS + Symotab ComboCoater combines flat-bed and drum breading in one flexible machine, handling predust, batter and breadcrumb applications with consistent, high-quality coverage. It reduces footprint, equipment count, cleaning time, and changeovers while boosting uptime. Operator-friendly controls, automated level sensors, adjustable air knife, and hygienic design make it ideal for processors needing versatility, reliability, and efficient coating across poultry, meat, seafood, and value-added products.
Key Features
Available in 600mm and 1000mm standard belt widths adaptable to varied line capacities
Combination flat-bed and drum modes in a single machine offers great flexibility – no need for separate machines – minimizing footprint and maximizing uptime
Scoop-based crumb handling helps preserve crumb quality, potentially improving final product appearance/texture
Batter Mixing System
We manufacture a complete batter mix system and applicator conveyor for modern French fry plants, including dry batter handling, filtration, weigh feeders, mixing, hydration tanks, Crylolators, and drum or weir-style dosing with capture and recirculation. The system mixes and stores batter to required consistency and temperature, featuring hygienic stainless-steel design, broad operating ranges, and optional ingredient addition for enhanced process control and product quality assurance.
Batter Application System
For products that require batter application before frying, GEM offers robust batter applicators that can handle various loads and operating conditions at high production rates. The products immersed in a prepared batter mixture run through conveyors or a dipping system to ensure consistent, uniform coating and complete coverage. Heavy-duty batter belts can be built up to 12 feet wide. With redesigned side chain links, the durable system withstands pull and breakage, which leads to reduced maintenance and extended service life. The batter applicator also has a Clean-in-Place hood construction for efficient cleaning and quicker turnover times between products.
SAPP
Sodium acid pyrophosphate (SAPP) and dextrose are commonly applied to French fries or diced potatoes in a specialty line to control product color and maintain overall quality. This treatment occurs immediately after the blanching stage and before drying. Depending on plant capacity, line layout, and processor preference, the blanched product can be transferred to the SAPP/dextrose application system via flume, piping, or conveyor.